Native: Fear not. It is pretty easy to remove the sending unit assembly. It sounds like you have a pretty good handle on checking for clear lines and it is quite possible that stuff has grown on the sock filter attached to the sending unit assembly. You should be able to get fuel (or at least air) through the fuel pump inlet line if you pressurize the tank. If not, pull the sender MAKING SURE THAT THE FUEL LEVEL IS LOWER THAN THE SENDING UNIT!!! Suck fuel out of the filler if you have any questions.
There is a circular ring that locates the sender. The ring has 3 tabs on it. Take a BLUNT screwdriver or punch and locate it securely on one of the tabs. Take a deadblow or brass hammer and tap the punch SMARTLY! to rotate the ring to the left (lefty loosy) Little taps will only break off the tab without transmitting enough energy to break the ring.
The ring should rotate about 1/4 turn and then fall free. The sender will then be held only by being stuck to the rubber seal. A quick jerk on the outlet and the unit should pop free. The filter has a plastic frame and nylon filter media. You should be able to clean it up.
I ran into the same problem with my 1980 MGB, but the project got sidetracked and I have yet to get it running.
Good ludk
Kelvin Dodd
Global Sourcing Engineer
Moss Motors, Ltd.
Helpful Links:
Code of ConductFAQsDisclaimer: Working on automobiles is inherently dangerous. Moss Motors, Ltd. is not liable for injury or damage due to incorrect installation or use of their products. All products are sold with the understanding that the safe and proper installation and use of the products is the customer’s responsibility. Follow factory workshop manual procedures and instructions, but use current shop safety standards and common sense. Some tasks will require professional advice or services which Moss Motors cannot provide.