MGA Gearbox Removal
An Alternate Method
You've been putting it off, but now you're going to have to do it- rebuild your MGA roadster's transmission. You run to your Factory Workshop Manual and scream in horror as it tells you that you must pull both the engine and the transmission out as an integral unit in order to get at the beast. At best, you will be told by some workshop manuals that you can separate the tranny from the engine first, but the engine still has to come out! If you don't have the facilities to pull the"power unit" out, don't panic- there is another way. The transmission can be removed separately out the cockpit. (The author does not know if this is possible with a coupe.) This can be accomplished in the following manner
1) It will be easier later if you jack the car up and secure all four corners with very sturdy jack stands. Lower the top out of the way.
2) Remove the seats. The seat slides may be left in place.
3) Remove the floorboards. This may or may not require the removal of the carpeting. Remove the toeboards at the firewall. (When replacing, it is a good idea to carefully caulk all seams where the floor and toeboards fit to the frame, so they are waterproof.)
4) Remove the driveshaft cover (the rearmost section of the transmission tunnel). Disconnect the emergency brake cable at the handbrake lever, and remove the two parts that strengthen the transmission tunnel at the handbrake. (These two parts also prevent the driveshaft from catapulting the car, should the front universal break and the driveshaft drop at the front.) Remove the gearshift knob, and then remove the transmission tunnel. 5) Remove the driveshaft after noting its rotational position.
6) Disconnect the speedometer cable.
7) Remove the clutch slave cylinder from the transmission.
8) Drain the oil from the transmission.
9) Remove the bolts securing the toeboard support plate part of the firewall (which the steering column passes through), so that it can be shifted, and you can best maneuver the transmission.
10) Unbolt and move the starter motor out of the way.
11) Support the rear of the engine. Support the transmission. Remove the gearbox to frame mounting bolt. Unscrew and remove the clutch housing to engine retaining bolts, being careful not to allow the weight of the transmission or engine to rest on the gearbox input shaft!
12) With a friend, carefully pull the transmission away from the engine until the input shaft is free, then carefully lift the transmission up, tail-first, out the cockpit. Whew! You've done it. We never said that it would be any easier, but if you're in the aforementioned predicament, it works quite well. As you might guess, replacement is a reversal of the removal procedure.
David E Harris
Pasadena, CA
Editor's Note: Moss staff experience generally goes with the factory advice of pulling the engine and transmission together. We offer the above for your consideration.
Working on automobiles is inherently dangerous. Moss Motors, Ltd. is not liable for injury or damage due to incorrect installation or use of their products. All products are sold with the understanding that the safe and proper installation and use of the products is the customer’s responsibility. Follow factory workshop manual procedures and instructions, but use current shop safety standards and common sense. Some tasks will require professional advice or services which Moss Motors cannot provide.If you have a specific comment or question and you'd like an immediate reply from Moss Tech Services, don't post here - please first email: BritishTechnicalSupport@mossmotors.com Please include the Title and Location of this tip if applicable.
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