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Replacing clutch

Last post 11-23-2009, 12:46 PM by motorbill66. 5 replies.
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  •  11-02-2009, 3:18 PM 21655

    Replacing clutch

    How big of a job is this?

    The clutch is begining to slip a bit if I give it a hard acceleration.

    I am pretty mechanical, and have done the majority of repairs on my TF 1500 since I started driving it in '68.

    Does the engine need to come out? If so I woud also tackle the rear main seal at that tim, as she is leaking more than ever. I add oil so often, it doesn't have a chance to get dirty!

     Thanks in advance for any advice,

    Chris

  •  11-03-2009, 6:06 AM 21660 in reply to 21655

    Re: Replacing clutch

    This is not a big deal, you’ll need to pull the engine. I would replace the rear seal while the engine’s out, but I think that I would not use the Moss conversion kit.

  •  11-04-2009, 12:07 AM 21677 in reply to 21655

    Re: Replacing clutch

    Chris - If you remove the seats and floor boards, support the engine and remove the transmission (which you can do with the seats and floorboards removed), it is possible to replace the clutch without removing the engine (whether or not it is easier doing it this way over removing the engine us up for grabs).

     


    Cheers,
    Dave
    http://homepages.donobi.net/sufuelpumps/
  •  11-23-2009, 7:51 AM 21927 in reply to 21677

    Re: Replacing clutch

    Thanks guys,

    Good info.

     I'll likely go the engine removal method, as the main seal is so bad.

      I recently changed my oil and filter, and since then it has been leaking more than ever. Sad

    Could the new oil have caused the seal to get worse?

     

  •  11-23-2009, 8:42 AM 21928 in reply to 21927

    Re: Replacing clutch

    Like the previous guys have said, you can replace the clutch pressure plate either way - engine in or out.  Both methods require removing the floorboards - lots of dismantling either way.  I vote for pulling the engine, especially if you're going to tackle other issues.  It's really easy to replace the clutch parts with both trannie and engine sitting on the garage floor.  In addition to the friction plate, replace the pressure plate, release bearing,  pilot bushing, as well as having the flywheel friction face refinished.  Easy to do this now when it's all apart and they all do wear out over time.

    If you don't go for the Moss rear seal kit, do install the modern crankshaft front lip seal.  Easy to do.  Even under ideal setup, the original rear seal design will leak, hence the crankshaft scroll.  The only variable is how much.  You didn't specify what kind of oil you're using, or if it changed just before the leak increased, but the "T" series motor experts all recommend a mineral-based 20W50 oil.  Pouring synthetic oils into these ancient designs will create seeps and leaks in places you've never seen it leak before.  Synthetic oils are great lubrication products, but won't stay in the motor long enough to be of benefit.

  •  11-23-2009, 12:46 PM 21929 in reply to 21928

    Re: Replacing clutch

    The Moss conversion seal kit will work just fine if installed correctly. We have done a number of them in our shop. There are a few areas of criticality, and the seal should, in my opinion, be moved rearward about .100". You must also take about .100" off the flywheel locating boss (the highest part of the back of the flywheel if it were laying on the bench with the friction surface down) to accomodate the rearward movement.

    It's easier to do than it sounds. Get in touch with me on the private message function if this still makes no sense.


    Motorbill
    From Lola to Land Rover, If it's British and has wheels, it's likely I've bloodied me knuckles thereupon