Identifying
the separate emission control systems within the seemingly hopeless
tangle of vacuum lines, hoses, pipes, and mysterious boxes and cans in
your engine compartment is the key to understanding how these systems
operate. These systems fall into three groups: crankcase emission
control, fuel evaporation emission control, and exhaust emission
control. This article will give a brief explanation of crankcase and
fuel evaporation emission controls as found specifically on your MGB
and TR6, although the basics also apply to most other cars which have
these systems.In
most internal combustion engines, there is a certain amount of
combustion gasses which force their way past the pistons and into the
crankcase. Unless the crankcase is vented, this blow-by builds up
pressure in the crankcase, and would blow oil out of every possible
place in the engine, as well as forming acids within the engine. Until
the early 1960s, crankcase blow-by was simply vented into the
atmosphere. TR2s and TR3s, for example, have a draft tube which vents
the crankcase into the airstream under the engine. Due to the angle cut
on the end of the pipe, a slight vacuum is created in the crankcase
when the car is in motion. This vacuum pulls fresh air into the engine
through a wire mesh oil filler cap, and sucks out the blow-by gasses
and vapors through the draft tube.
This
atmospheric venting of blow-by produces about 20% of a vehicle's total
hydrocarbon emissions. The easiest way to keep these gasses out of the
atmosphere is to route them to the engine's intake system to be burned
within the cylinders. To do this, Positive Crankcase Ventilation
(P.C.V.) systems were developed. Since merely running a hose from the
crankcase into the intake manifold would create a massive vacuum leak
in the intake system, P.C.V. systems use either a calibrated
restriction in the line, or, more commonly, a P.C.V. valve to control
the air flow in proportion to the breathing requirements of the engine
and the ventilation requirements of the crankcase. The valve is
calibrated so that it permits maximum air flow under high speed and
heavy load conditions, when blow-by is normally at its worst, and when
this "extra" air will have a minimal effect on the running of the
engine. During low speed and idle operations, when blow-by is usually
light, the valve opens to allow only restricted air flow, to avoid a
too-lean air-fuel mixture. The valve will also open whenever there is a
condition of positive crankcase pressure.
In
1970, MG and Triumph introduced evaporative loss control systems, the
most notable feature of which is the large black plastic vapor
adsorption cannister and its associated hoses. These evaporative loss
control systems are the most physically complex and difficult to
understand of the various emission control systems. Their function is
to collect, store, and recycle fuel vapors which would otherwise get
into the atmosphere. These vapors account for approximately 18% of a
vehicle's hydrocarbon emissions. Since this system also incorporates
the crankcase breathing system, it handles almost forty percent of a
car's total hydrocarbon pollution output. (See illustration)
Fuel
vapors are collected from the fuel tank and carburetor float chambers,
along with any fuel overflow from the carburetors. These vapors, along
with any small amounts of raw fuel, are adsorbed and stored in a thick
bed of charcoal granules within the vapor cannister. When the engine is
started, the vacuum in the crankcase breather system draws fresh air
into the cannister through the air vent pipe (#5) and the running-on
control valve (#9, when fitted). Accumulated vapors in the vapor
cannister are picked up by this air flow, and are pulled into the
breather system. They then join any crankcase blow-by, enter the intake
system, and are burned in the engine's cylinders as part of the normal
combustion process. P.C.V. valves are not used, and the crankcase vent
line is run into the constant depression chamber of the carburetor(s),
between the air valve (piston) and the butterfly valve, instead of
being connected directly to the intake manifold. All of this requires a
non-vented oil filler cap. Use of a vented filler cap will prevent this
system from working. Proper functioning of this system depends on
tight, leak-free connections, and properly sized hoses, connectors,
fittings, and calibrated orifices to properly handle and control a
careful balance of pressures within the system.
Later
MGs and TRs have an anti-run on valve connected between the vapor
cannister and the intake manifold. Controlled by the ignition switch
and the oil pressure switch on the engine, the anti-run on valve
operates in the brief time between when the ignition is switched off
and the oil pressure in the engine drops. During this time, the valve
shuts off its normal air intake, and opens to allow manifold vacuum to
act on what is normally the air intake of the vapor cannister. This
prevents (or at least minimizes) running-on (dieseling) by putting
manifold vacuum to the air space in the carburetor float chamber(s),
preventing any further flow of fuel into the intake system.
Also
found on some later cars are fuel cut-off valves and capacity limiting
fuel tanks. The fuel cut-off valves shut off fuel supply to the
carburetor in the event of sudden impact or roll-over. The capacity
limiting fuel tanks contain a chamber into which no fuel may be put,
which prevents fuel overflow due to thermal expansion.
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